Plastic Bottle Washing, Filling and Sealing Machine

Product Details

Introduction

This product line is a new  product of plastic bottle IV solution line. It is designed upon synthesizing the  multi-technology. Three processes: washing, filling and sealing can be finished  in the same mechanical hand that clamp the bottle in the same machine. Its  structure is simple, the capacity is big, the automatic level is high, and is  reliable, and the cost is low.

Principle

After the plastic bottle are  conveyed by the bottle blowing machine, the bottles can be conveyed to the  convey belt automatically or manually. The transition turntable receives the  bottle, and then the bottles will be received by the mechanical hands of the  main driving chain. The main driving chain is continuously going, and turns to  the lower part, the track washing device do repeated movement under the driving  of the servo system to be flushed by the ion wind. The filling use time-pressure  or quality flow meter to measure. The filling head is doing repeated continuous  following filling under the driving of the servo system. The butyl stoppers are  transmitted to the stopper-press turntable through the vibration hopper then  will be sealed with the plastic bottle. The product will enter the discharging  belt to next process.

Main Structure

1.     Bottle inlet-schematic plan (automatic bottle  feeding)

After the plastic bottle is  conveyed from the bottle blowing machine to the middle convey belt, then enter  the bottle feeding blowing track, then will be conveyed to the tangent place of  middle tray and clamp tray, then the bottle will be clamped to the main driving  clamp of the main driving chain, then enter the main driving  chain.

2.     Bottle washing—washing track

Under the driving of the servo  system, the wind mouth under the main driving clamp is following flushing to the  main driving chain that is operated continuously. This continuous main driving  is no crushing, and the operation is stable, the damage to the parts is small.  And this servo following is accurate, aiming at center performance is  good.

As the bottle washing process,  the filling process is also servo drive the following filling, use the open and  close of the pneumatic membrane valve to fill, the filling time can be  controlled independently, the accuracy is high, and no bottle no filling, and  filling nitrogen total process can be actualized. The CIP and SIP can be  actualized by the quick-clamp flange.

3.     Heating station- non contact parts  heating

The following part is heating  station, with The heating plate is sent by the cylinder automatically, the  bottle and cap move synchronically, upper and lower plates will heat the bottle  and cap separately. The temperature is also controlled to ensure preheating and  melting time. Thyristor intelligent module is adopted to control the temperature  with AC

4.     Cap adding station- spring ball spring type cap delivery  

With oscillator automatic cap  sending and air blowing track, with ion air cap washing device, mechanic driving  system synchronize taking the cap, no bottle no cap  sending.

5.     Sealing station- cam sealing after hot melting  

The cap taking head and bottle  clamp can be adjusted separately to match with each other, after heating, the  cap and the bottle can melted together with the mechanical cam, the sealing is  even and smooth with high qualification.

Feature

Ø  The structure of machine is compact, covering a small  area.

Ø  This machine uses PLC to control, the performance is  perfect, and the intelligence controlling is complete.

Ø  The synchronous producing degree of total product line is  high, the air blowing speeding is used to feed the bottle, the main driving  device is the cooperation method of foreign linear guide track and synchronous  belt, the accuracy is high, and the locating is accurate. The advanced filling  method (time-pressure) is used, the measure is accurate, and the filling time of  each filling head is adjustable.

Ø  The convey system use imported linear double guide tack to  guide, the locating accuracy is high, the movement is stable and reliable,  especially suitable for high speed.

Ø  Locating, the bottle washing, filling and sealing can be  finished without exchange after the mechanical hands clamp the bottle. It  completely avoid the mechanical hands abrasion, the spring invalidation and  bottle damage that are caused by the bottle is changed too much time between  mechanical hands

Ø  The bottle washing and filling is used servo cylinder to  track continuously, the locating is accurate and the speed is  fast.

Ø  Completed bottle washing function. Such cleaning work  position as ion wind, purified water, injection water, air blowing can be set  according to the technical requirement. The cleaning mouth tracking to flush,  the spray needle inserting in the bottle ensure the cleaning quality and speed.  And the pneumatic system use uniform air feeding, concentrate air discharging,  not only reducing the pollution and noise but also the structure is reliable and  beautiful.

Ø  New type constant pressure filling technology adopts  filling valve from famous international brand, the filling accuracy is high, and  is with no bottle no filling and leakage-proof device, the whole process  nitrogen filling can be actualized, and CIP and SIP are also  available.

Ø  Sealing parts use the continuous rotary tracking type  sealing, this machine is with no bottle or no drug no cap adding  function.

Ø  Unique CIP and SIP system, this system can save cleaning  time, ensuring the sterilization effect. The time, pressure and temperature of  CIP and SIP can be adjusted on the touch screen according to the customer’s  requirement.

Ø  It  has self-protection function, all the parameter during the operating can be  inquired, changed and monitored directly. And the set parameter like temperature  can be set the maximum value and minimum value previously to avoid man-made  mistake.

Ø  The whole machine are made of S.S, the material contact  parts are extra-low-carbon austenitic S.S., other parts are low-carbon  austenitic S.S., meeting the requirement of GMP.

Technical Parameters

Technical Parameters

Key  Words:

Pharmaceutical Machinery, Pharmaceutical Engineering,  Pharmaceutical Equipment,
Packaging Machinery, GMP Machinery, Pharmaceutical  Industry, Pharmaceutical Technology

cGMP Service, cGMP Solutions, cGMP  Validation