IV Solution Production

1Non-PVC Film IV bag production line .jpg

Non-PVC Film IV bag production line

图片1.jpgProduct Details



Introduction

This non-PVC soft bag compact line consists of three main  parts: forming, filling and sealing. It can finish procedures such as film  feeding, printing, port arrangement, port preheating, film separating, forming,  port welding, outline cutting, bag transferring, filling, heat sealing, filled  bag outfeed etc. It can also be connected with other auxiliary equipment as a  integrated compact line. It is suitable for 50ml-3000ml infusion soft bag  production in pharmaceutical factories. In order to meet different requirement  all over the world, we have got many innovation on this production line, we have  invented several series of soft bag compact line with our own intellectual  property, such as: SRD series, SRS series (double chamber soft bag), SRDF series  (multi chamber soft bag)

 

Features

1.     This line adopts linear design, it is convenient for  observation, operating, testing and maintaining. This line can complete the  process of forming, filling and sealing, cross contamination is avoided, and it  could meet GMP requirement.

2.     It has broad range of applicability, suitable for  50ml-3000ml infusion soft bag production. Few size parts need to be replaced  when changing specification.

3.     It adopts the advanced PID temperature control, ensures  the quality of bag sealing, and it is suitable for different kinds of packaging  material.

4.     It adopts design of no medium waste structure, which can  fully utilize the film, and reduce production costs.

5.     It adopts float joint to connect the printing air  cylinder, bag forming cylinder, and other parts, which makes the air cylinder  life longer, ensures long running stability.

6.     Forming mould adopts special high quality material, and  adopts special heat treatment and surface coating process, which can make mould  temperature more uniform, guarantee bag forming quality, and the using life of  mould longer than other similar product.

7.     It adopts mass flowmeter, high sensitivity aseptic valve  and high speed PLC control to realize filling. It has advanced filling method  and accurate measurement. It has function of no-bag-no-filling and  waste-bag-no-filling. CIP and SIP is easy to be realized on this  line.

8.     The port welding adopts the simple structure for  positioning, ensures the welding consistency.

9.     It adopts the rigid synchronous belt for transferring,  with long lifespan, and it w]]not extend. This ensures the longtime running  accuracy.

10.   Most of the parts on the machine adopts servo control  technology, it meet the requirement of high speed and high precision. The servo  motor drives the filling head, cap sealing head and heating board directly, no  need linear driver from the synchronous belt. It has simple structure and no  need much maintenance to be done.

11.   It adopts the communication method of onsite profibus,  optical cable transferring, with control method of pneumatic box, servo system,  PLC&HMI. All the running parameter can be saved in the recipe for later use.  High automatic system of this machine ensures the running of this line, with  high technology and reliable performance. With the auxiliary remote control  technology, it can realize the update and maintenance of the software  quickly

12.   This line has following characteristics: tight structure,  small area for purification, high production ability, good stability, very few  easily wearing parts, and its maintenance cost is the least of the similar  product.

 

Main  Technical parameter

 

Technical  parameter

SRD2600

SRD5000

SRD7000

Suitable  product

Various transfusion, dialysis  fluid, flushing fluid, amino acid, antibiotic, blood product, fats and so  on

Suitable packing film  material

Non-PVC multilayer compound  film

Film  Dimension

Standard film material with  Inner diameter:150mm, outer diameter not more than  600mm

Suitable  port

All kinds of hull shape port,  round port, heteromorphic port, soft port etc

Color bar  Diameter

Standard film material with  Inner diameter: 76-78mm, outer diameter not more than  140mm

Bag  Specification

50ml.100ml.250ml.500mL.1000ml

Bag  width

130mm(it can be customized  according to the client requirement)

Filling  liquid

bubble free liquid, liquid  pressure: 0.1-0.4MPa

Filling  precision

50ml, 100ml±1.59%:  250ml±1%: 500ml,  1000ml±0.7%

Room environment  requirement

Temp.:18-26; Relative humidity:  45%-65%

Compressed  air

Pressure≥0.6MPa,filtration  precision:5μm, dry, oil free compressed air

Sterile compressed  air

Pressure≥0.6MPa, filtration  precision: 0.22μm sterile air

Printing  method

heat foil printing(we can  provide intelligence heat foil printing  technology)

Cooling water  consumption

200-400L/h, temperature not  higher than 20

Nitrogen  consumption

According to special  requirement, we can use the 0.1Mpa nitrogen to protect the solution,  consumption2000-6000L/h

Voltage

Three-phase-five-wire system:  380V: 50Hz

Max.  Speed

2600  pcs/hour

5000  pcs/hour

7000  pcs/hour

Filling  head

2

4

6

Power

25KW

32KW

40KW

Compressed air  consumption

2000L/min

3000L/min

3500L/min

Sterile air  consumption

500/min

1000L/min

1500L/min

Overall  Dimension(L*W*H)

4100*2500*2100

7200*2450*2100

7200*2500*2100

Net  Weight

6000kg

7600kg

8500kg

 

 

 

 

 

 

 

Key  Words:

Pharmaceutical Machinery, Pharmaceutical Engineering,  Pharmaceutical Equipment,
Packaging Machinery, GMP Machinery, Pharmaceutical  Industry, Pharmaceutical Technology

cGMP Service, cGMP Solutions, cGMP  Validation

Clients