DYG Series Large Volume Liquid Filling Machine

Product Details

Introduction

DYG series large volume liquid  filling machine is the main equipment of filling of antibiotic vial, the working  principle is with the application of peristaltic pumps to control the filling  solution as per required filling volume into antibiotics  vial.

This machine is a large volume  automatic filling machine, which can be used for filling of the liquid, diluted  or vicious liquid. The main design is in the pneumatic linear motion method,  utilizing PLC logic controllers, various detection sensors and cylinder  retractable time difference, the vials stops at the filling position, until  filling is completed and the filled vials are released and then empty vials are  delivered to the filling position, and so forth action, so that automatic  filling is achieved.

In order to reduce  contamination, the sanitary design includes that MOC is made of stainless  steel 316L, silicone rubber and other non-toxic materials. And it is designed  for easy disassembling and assembling.

The machine has been designed  with a flexible replacement. The operation is simple and easy to learn. Even in  a short time, by exchanging the change parts, different vials could be filled,  multi-functions in one machine is achieved with cost-efficiency. Usually it can  be used individually or integrated to related machineries, to form a production  line with consistent operation. The application differs from general chemicals,  pharmaceuticals, food, cosmetics, cleaning supplies to various other automatic  filling jobs.

Structure

It consists of a single track  bottle conveyor, cylinder positioning, and eight-needle filling. The main  structure contains a bottle feeding mechanism, the peristaltic pump filling  mechanism, cylinder positioning mechanism, driven mechanism and control systems  and other components.

l   Bottle feeding and exiting mechanism: this mechanism is  composed of conveyor and transmission power for delivery the filling bottles.  

l   Peristaltic pumps filling mechanism: there are eight  peristaltic filling pumps for accurate filling. Micro computer is used for  controlling the filling amount of peristaltic pump. Meanwile, there is one set of liquid suction  mechanism to suction back the liquid in the needle, during the filling, the  needle will rise upon the increasing of the level in the vial, when the filling  volume is achieved, the liquid in the needle is suction back to the hose tube.  And the suction volume could be controlled through motor step control. There is  no leakage in the process of filling

l   Cylinder positioning mechanism: PLC logic controllers and  various detection sensors will control cylinder retractable time difference, the  vials stops at the filling position, until filling is completed and the filled  vials are released and then empty vials are delivered to the filling position,  and so forth action, so that automatic filling is  achieved.

l   Transmission mechanism: box by the motor, gear,reducer,  cam and chain drive mechanism, deputy station to obtain the power of driven  operation

l   Control system: inverter is used for frequency control.  And the filling volume is controlled through microcomputer controlled step  motor, so that the filling volume could be changed without machine stop. 

Technical Parameters

Model: DYG8

Filling Specifications: 50-250  m

Production capacity: for  250ml vial,  2500 vials/hour

Filling head:  8

Single machine noise≤70dB

Clean Air pressure: 0.3-0 .5  Mpa

Consumption: 30m³/h

Power Supply: 380V  50HZ  

Total power:  1.2KW

Loading accuracy: ±  2%

Dimensions (L × W × H): 3200×1000×1780 (mm)  

Weight: 1200kg

DYG Series Large Volume Liquid Filling  Machine