KGSX10 Liquid Filling & Capping Machine

Product Details

Introduction

KGSX10 type liquid filling and capping machine is the main  equipment of liquid filling production line, the main working principle is to  adopt imported microcomputer to control peristaltic pump pulsating frequency,  the liquid is filled into the bottle as per requested amount, and then the  capping process is done automatically.

Structure

Its  main structure is composed out of bottle feeding station, peristaltic pump  filling station, cap oscillation station and capping station, conveying  mechanism and control system.

1)      Bottle feeding and exiting  station: it  is composed of the bottle turn table, and bottle feeding auger and bottle  receiving table, it is for antibiotic vial buffer before filling, and bottle  receiving after capping.

2)      Peristaltic pump filling: there  are ten peristaltic pumps for filling, microcomputer is used to control  frequency, thus peristaltic pump filling volume is accurate. At the same time, a  liquid suction device is used to suction the liquid in the filling needle after  filling, It functions like this: the filling needle will rise along with the  level in the vial, when the filling is completed, liquid in the needle will be  suction back to the hose tube, and the suction amount could be controlled by  stepping steps. In the filling process, there is no leakage of  liquid.

3)      Control system: adopt  variable frequency motor for variable frequency speed control. Since the filling  amount is adjusted through stepping motor through microcomputer, the filling  amount could be adjusted without machine stop.  

Characteristic

The microcomputer controlled liquid filling metering,  filling executed by peristaltic pump

No  bottle no filling, machine stop or auto alarming, no cap automatic machine  stop. 

The  touch screen display operation

It is  equipped with automatic frequency controller, bottle automatic  counting.

The  liquid filling system equipped with anti-drip  settings.

Automatic bottle feeding, liquid filling, capping.  

MOC  SS316L

4)      Capping Station

The capping station features with adjustable speed,  accurate positioning, reliable capping, stable operation, low noise and low  damage caps rate.  

Main Technical Parameters

Applied Bottle: plastic bottle or glass  bottles;

Applied diameter: 30 ~ 80mm  diameter;

Applied height: 70 ~ 150mm;

The capping qualification rate:  99%;

The main motor power: 0.75kw;

Working  principle:

The bottom table rotates driven by the reducer,  and it will drive the turn table through the tracking pole, the small gear on  the rotation heads will rotate along with big gear the rotation heads will move  up and down with the cam curve. The bottle are fed into the expected position  along with the track, cam mechanism will hold it tight, the cap is fed by cap  arrangement system and fed into capping device, the rotation head will bite the  cap and press onto the vial.  

Structural characteristics

This station  is composed of cap rotation  mechanism, cap arrangement system, transmission system, tracking device, lifting  cam, holding cam, spiral feeding mechanism, rotation shaft, expansion wheel,  tracking pole, main frame, reducer etc, the structure is compact, reasonable  layout, easy for maintenance and dissemble.

A.      Capping mechanism: the capping head is main components. It  is composed of a spring, a guide sleeve, a positioning sleeve, bearing, claws,  and other parts.

B.      Cap Arrangement system: it is composed of cap arrangement  device, and a linear chute, pneumatic control system. The system directly  affects the production line speed.

C.      Transmission system: the shaft and chain wheel of the  transmission system adopt quality stainless steel and carbon steel, carbon steel  has been heat treated and chrome plated, so it could meet the the special  requirements for material of pharmaceutical industry.

D.      Cam: cam is made by machining and polishing, cam curve is  designed by computation to ensure the correct orbit.

E.      Lifting nut: during equipment debugging and replacement of  change parts, lifting nut needs to be adjusted so that the capping could be  tight.

F.      Spiral feeding mechanism: the body is composed of the  screw, cardan, rod, plate, reducer and other components. Screw is made of nylon;  other parts are made of stainless steel.

G.      Rotating shaft: it is composed of chain wheel, guide  wheel, shaft, bearing, bearing seats.             

H.      Expanding wheels: adjusting expanding wheels can keep the  transmission chain of equipment operation in parallel; expanding wheels played a  significant role in the system.

I.        The main frame body: This machine main frame made of  stainless steel, with good appearance, high sturdiness and  durability.

J.       Guide pole: high quality stainless steel pipe is machined  through grinding machine processing, the surface roughness is less than 0.8, to  ensure the smooth operation of rotary head.

K.      Guide device: the device is a key part of the rotary  cover. Caps on the chute is fed onto the bottle body under the  guidance.

L.      Supporting plate device: the device will deliver the cap  into the screw head, the rotary head can be held.

5)      Lubrication system

The machine transmission parts require regular  lubrication.  There is oil feeding hole  on lifting hand wheel bearing socket, and lubrication should be done every half  year. The reducer oil shall be washed cleaning and replaced with new oil after  one week running, and the oil shall be replaced every 6 months. Lubrication oil  is 40# mechanical oil. The speed controller for bearing and spiral feeding  mechanism shall be fed lubrication grease every 6 months.

6)      Equipment installation, commissioning and trial  running

This equipment can be installed directly on the working  floor, no floor killing is required. During installation, the working platform  shall be flat, the level error should be below 1 / 1000mm. The support screw  pole shall also be adjusted to ensure the equipment  stable.

Before commissioning, system shall dry run for checking,  then run with empty bottles, and then run with bottles. During initial running,  the speed shall not be too fast, check all parts for abnormal at any time, check  whether cap screwing force is consistent, whether there is damage of the cap.  

Technical parameters

1.      The bottle specifications: 30-250ml

2.      The power supply: 380V 50HZ

3.      Consumption: 4.3KW

4.      Filling method: adopt ten needles, peristaltic pump  filling

5.      The capping: adopt eight heads  capping

6.      Required vacuum degree: 0.066MPa

7.      Vacuum consumption : 20m3 / h

8.      Filling accuracy error: ≤±2%

9.      The automatic  capping rate: 99.5%

10.    Single machine noise: < 70dB

11.    Dimension (LXWXH) : 3240 x 900 x 1500  (mm)

12.    The  production capacity: 120ml  120  bottles/min

Key  Words:

Pharmaceutical Machinery, Pharmaceutical Engineering,  Pharmaceutical Equipment,
Packaging Machinery, GMP Machinery, Pharmaceutical  Industry, Pharmaceutical Technology

cGMP Service, cGMP Solutions, cGMP  Validation