Antibiotic Vials Auger Filling Machine

Product Details

Introduction

FG-KFS2C Antibiotic Vials  Auger Filling Machine is main equipment of sterile production line. The main principle is to use the motor  to control auger delivering powder driver laps to accurately control powder and fill into antibiotics vials according  to specified capacity. It  delivers vial, Twin auger first filling, Twin auger  secondary filling, double chute automatic stoppering through the double  chute, to assure that the net weight of the filled powder in the  antibiotic vial strictly controlled in required accuracy, secondary filling is also applicable to  large dosing. The main structure is vial feeding-exiting, Twin auger filling station I,  Twin auger filling  station II, stopper  oscillation tray and stopper pressing structure, indexing tray  delivery structure, delivery inside the tank and control  system.

Features

a)     Mechanism of vial go in-out:  constructed by the vial feeding wheel and discharging conveyor, it is for the  antibiotic vials buffer to bypass flow to in and  out of vial wheel, delivered out on the conveyor  after filling and buckling

b)     Twin auger filling head one:  constructed by motor, auger, powder measure,  powder cup, mixer,  prevent metal scrap automatic  controller etc. Motor controlled by microcomputer, and accurately control  auger driven filling quantity size. At the same time, it is equipped with a spiral feed hopper, use motor Stepless speed  control for powder, so as to ensure that a powder remain unchanged.  Additionally, it is also supported by electronic automatic monitoring function, it can automatically stop  and show fault for metal scraps and other blockage.

c)     Twin auger filling head two:  constructed by motor, auger, powder measure,  powder cup, mixer,  prevent metal scrap automatic  controller etc. Motor controlled by microcomputer, and accurately control  auger driven filling quantity size. At the same time, it is equipped with a spiral feed hopper, use motor Stepless speed  control for powder, so as to ensure that a powder remain unchanged.  Additionally, it is also supported by electronic automatic monitoring function, it can automatically stop  and show fault for metal scraps and other blockage.

d)     Rubber stopper oscillation tray and stoppering mechanism:  transport hopper inner rubber relying on oscillation frequency, and release  stopper at the end of orbit, intermittent absorb and release stopper by pressing  stopper vacuum hand. Pressing stopper vacuum hand adopts the machinery  reciprocating rotary for pressing  stopper.

e)     Indexing tray delivery mechanism: adopts machinery  mechanism or Kukaishen for intermittent dividing, vial feeding and vial exiting, filling, stopper  feeding and stopper pressing, vial exiting could meet each  station control requirements under  the control of graduator.

f)      The transmission mechanism inside the tank: powered by  motor, gear pair, speed reducer, intermittent dividing mechanism, CAM vice and  chain drive.

g)     Control system: use frequency conversion motor for  frequency control. And the adjustment of the filling is controlled by  microcomputer, filling quantity can be adjusted without machine  stop.

Main Technical Data

Model: double twin heads FG-KFS2C (four  heads)

Power supply: 415V 50Hz

Power: 1.5Kw

Bottle size: 26, 35, 75,  100ml

Feeding range: 5-80g

Single noise: ≤70db

Bottle breaking rate:  ≤0.1%

Sealing qualification rate:  ≥99%

Deviation for feeding:  ≤±7%

Weight: about 600Kg

Overall dimension (length x width × height):  3100×1160×1500 (mm)

Production capacity: about 10g 60 vials/min, 5g  120 vials/min

Structure Characteristic and Working  Principle

Vial go in-out  mechanism: the inlet vial  turntable, vial dividing star wheel, tooth shape chain and vials  conveyor, it is for the antibiotic vials buffer arrangement and  distribute to vial dividing shunt star wheel, vial dividing star wheel deliver  the vial to the tooth shape chain, and position the vial and buckle the  stoppering, and go to the next procedure on conveyor  belt.

Twin auger filling head I and II: constructed by motor, auger, powder measure,  powder cup, mixer,  prevent metal scrap automatic  controller etc. Motor controlled by microcomputer, and accurately control  auger driven filling quantity size. At the same time, it is equipped with a spiral feed hopper, use motor stepless speed control for powder, so as to  ensure the powder  location remain unchanged.  Additionally, it is also supported by electronic automatic monitoring function, it can automatically stop  and show fault for metal scraps and other blockage.

Rubber stopper oscillation  tray and stoppering mechanism: transport hopper inner rubber relying on  oscillation frequency, and release stopper at the end of orbit, intermittent  absord and release stopper by pressing stopper vacuum hand .Pressing stopper  vacuum hand adopts the machinery Reciprocating rotary for pressing stopper  functions.

Indexing tray delivery mechanism: adopts  machinery Ma mechanism or Kukaishen for intermittent  dividing, so in and out of the vial, filling, stoppering feeding and  tamponage and outlet vial meets their location control requirements under the  control of  graduator.

The transmission mechanism inside the tank:  powered by motor, gear pair, speed reducer, intermittent dividing mechanism, CAM  vice and chain drive.

Control system: use frequency  conversion motor for frequency control. And the adjustment of the filling is  controlled by microcomputer, filling quantity can be adjusted without machine  stop.

Key  Words:

Pharmaceutical Machinery, Pharmaceutical Engineering,  Pharmaceutical Equipment,
Packaging Machinery, GMP Machinery, Pharmaceutical  Industry, Pharmaceutical Technology

cGMP Service, cGMP Solutions, cGMP  Validation